Van's Air Force - Western Canada Wing
Van's Air Force
Western Canada Wing
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RV-8 Baggage Compartment
Mike Robbins, Van’s Air Force Home Wing
[RV-8QB Home Winger Mike Robbins, who
lives in Issaquah, WA, wanted to make sure he could carry his folding bicycles
in his new RV-8. Following is the story of how he modified his rear baggage
compartment to create a greater storage space—-Ed.]
Looking aft between the F-808 and F-809
bulkheads, RV-8ers will notice the absence of the baggage step and the
increased room created by Mike’s modification. |
Aft Baggage Compartment
For many years I have wanted a low wing, all
metal tandem airplane. I learned to fly in a tandem 39 years ago, although
it wasn’t a low wing nor made of metal. Since I couldn’t afford to buy
a new one, if one existed, I knew I would have to make one. But I also
knew that time would be in short supply. Another desire was to have a baggage
compartment with enough room to put a couple of bikes in it. I looked at
the RV-4 years ago, but it was just too small. I considered the 6, which
has a fairly roomy baggage compartment, but at the time I knew I couldn’t
finish one, and of course it wasn’t tandem. But when the 8 came out I knew
I had to have one.
Trouble was, the baggage compartment, as
currently de-signed, still wouldn’t accommodate my desired cargo. I really
wanted the 8, and I knew I could finish one if I had the QB, so I decided
to redesign the aft cargo compartment to meet my needs.
I am going with the O-360 A1A, so can put
the battery up front, either on the firewall, or behind it as Randy Lervold
is doing. That way I could eliminate that step in the baggage compartment
which would just be wasted space.
I started by designing full length side
panels which will be pop riveted on the top and have nut plates on the
bottom flange. The full length floor is secured to the side panels and
the F-818 baggage rib by #6 screws. So the entire floor is removable. To
get the right dimensions I made templates out of 1/8” rigid foam boards
that are carried in the art department of most stationary stores. I just
kept cutting them down until I got the correct shape. I wanted a fairly
robust cover to protect the elevator bellcrank and push-pull tube. A friend
of mine, and fellow RV builder, Larry James of Bellevue, WA, had some .063
5052 sheet. He suggested a design for the cover. I made a mockup of the
cover again using the foam boards, and had the cover welded. Looks neater
that way. The cover is secured to the floor, F-818 bag-gage rib, and aft
bulkhead with #8 screws.
I made the aft bulkhead so it fits on the
back side of the F-808 bulkhead and is secured with #8 screws. I made a
cutout in the bulkhead so I could put long things in the back, like X-C
skis or maybe a shotgun if I ever go up to Alaska. There are also some
stiffeners on the back side of it. All the parts, except the cover, are
made of .032 instead if .025. I felt the .025 is a little flimsy for this
application.
After putting all the finished parts in
I made a trial fit check of one of my Bike Fri-day folding bikes. It just
barely fit with about an 1/8” clearance. It’s really tight, but I met my
objective.
Although the parts look rather simple,
it took me about two months to design and make that modification. But it
was worth it to me.
Strobe Power Supply and ELT Bracket
I also wanted a strong foundation for my strobe
power supply and ACK ELT, and I didn’t want to mount them in the aft cargo
compartment. So I designed brackets for them that are riveted to stringers
mounted on the floor behind the F-808 aft baggage compartment bulkhead.
The stringers are made from 3/4 x 3/4
0.063 angle, and are secured both to the fuselage floor with AN426AD3 rivets
and tied to the bulkheads at each end with angle brackets and rivets (AN470AD3s).
I had to use a pop rivet dimpler to dimple the holes in the fuselage bottom.
I am using the same Whelen power supply and ELT that is in my Kitfox, so
I was able to get the dimensions of the mounting holes and carefully duplicated
them in the brackets that I riveted to the .063 stringers. I put #10 nutplates
in the mounting brackets. I made the eight mounting brackets and the four
stabilizing brackets from 3/4 x 2 0.063 angle that I got from Boeing
surplus.
It adds a little weight back there, but
I figure with a wife that weighs only 100 lbs. (that she will admit to
anyway) and my battery forward I should be OK CG wise. Credit must be given
to Larry James without whose help this project would never have come to
pass.
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