EXPERIMENTAL AIRCRAFT

PILOT OPERATING HANDBOOK

 

RV-6A N86CG

 

 

 

 

 

 

 

 

 

 

 

 

CONTENTS

General 1

Limitations 2

Emergency Procedures 3

Normal Operations 4

Performance 5

Weight and Balance 6

Systems Description 7

Handling, Servicing and Maintenance 8

Flight Check Lists 9

Equipment List 10

Torque Tables 11

Systems Diagrams 12

 

 

Manual Revision Date: 5/27/01

Kit Manufacturer and Model: Van’s RV-6A Serial Number: 60135

Aircraft Registration Number: N86CG

 

This aircraft is amateur-built and is certificated in the Experimental category. This handbook, while believed to be complete and accurate at the time of publication, may not contain ALL of the information needed to safely operate the aircraft described. By virtue of its Experimental amateur-built status, all persons entering this aircraft do so at their own risk.

 

First Flight: 3rd June ’00, KETB, West Bend, WI By: Chris Good

 

Builder/Owner: Chris Good EAA#: 504532

5580 West Lake Drive

West Bend, WI 53095

 

 

 

 

 

1.0 GENERAL

 

1.1 AIRFRAME SPECIFICATIONS

 

Length: 20'

Height: 72"

Cabin Height: 41"

Cabin Width: 43"

Cabin Length: 41"

Wing Span: 22'-11.5"

Wing Area: 110 ft2

Wing Airfoil Type: NACA 23013.5

Wing Loading: 17.27 lb/ft2

Wing Lift Coefficient: 0.3

Wing Aspect Ratio: 4.75

Wing Incidence: 1°

Wing Washout: 0°

Wing Dihedral: 3.5°

Zero Lift Drag Coefficient: 0.021

Max Lift Coefficient: 2.136

Calculated Aerodynamic Center (AC): 39% MAC

Flap Travel: 0 to 45° down

Aileron Travel: 28° up, 15° down

Main Gear Track: 82"

Wheel Base: 54.5"

Nose Gear Breakout Force: 22 to 25 lb @ 7.375" (axle)

Flat Plate Area: 2.35 ft2

Tail Group Airfoil Type: NACA 0009

Horizontal Stabilizer Span: 106.25"

Horizontal Stabilizer Incidence: 0°

Elevator Travel: 28° up, 22° down

Rudder Travel: ±33° from center

 

 

1.2 INSTRUMENT READINGS

 

Manifold Pressure Range: 14 to 31 inHg

Engine Idle: 750 to 850 rpm

Mixture Lean Increase: 20 rpm

L/R Mag Drop @ 1800 rpm: <200 rpm

Exhaust Gas Temperature [Max]: 1200° F to 1500° F [1650° F]

Cylinder Head Temperature [Max]: 200° F to 432° F [500° F]

Fuel Pressure Ideal [Range]: 5 psi [0.5 to 9 psi]

Oil Pressure Range [Idle]: 65 to 95 psi [>25 psi]

Cruise Oil Temperature Ideal [Range]: 180° F [140 to 245° F]

Bus Voltage: 14 ± 0.2 VDC

Gyro Suction: 5 ± 0.5 inHg

Carburetor Air Temp (CAT): >5° C if icing conditions exist

Cruise Fuel Flow: 6 to 11 gph

 

Cruise Power Settings Guide (Note: All figures are approximate)

SQ

%PWR

Fuel (gph)

Max Range (nm)

TAS (Kts)

22.0

50

6.9

642

117

22.5

55

7.6

639

128

23.0

60

8.3

633

138

23.5

65

9.0

617

146

24.0

70

9.7

596

152

24.5

75

10.4

572

157

 

Airspeed Indicator Markings:

White Arc: Bottom VS0 48 Kts

Top VFE 87 Kts

Green Arc: Bottom VS1 52 Kts

Top VNO: 157 Kts

Blue Line: VA 117 Kts

Red Line: VNE 183 Kts

 

 

2.0 LIMITATIONS

(Sea Level, ISA, IAS @ UTILITY GROSS WT)

 

2.1 Takeoff Distance, Hard Surface

 

No Flaps, No Wind: 700 ft

To Clear 50 ft Obstacle: 900 ft

 

2.2 Landing Distance, Hard Surface

 

Flaps @ 40° , No Wind: 800 ft

To Clear 50 ft Obstacle: 1400 ft

 

2.3 Other limitations

 

Empty Weight: 1068 lb

Utility Gross Weight (@+4.4/-3 g): 1750 lb

Utility Useful Load: 682 lb

Baggage Capacity: 100 lb max [15 ft3]

Service Ceiling: 20,000 ft

 

Design Ultimate Load Factors @ Aerobatic Gross Weight: +9/-6 g

Aerobatic Gross Weight (@+6/-4 g): 1375 lb

Aerobatic Useful Load: 307 lb

 

Never Exceed (VNE): 183 Kts

Maximum Direct Crosswind Component: 15 Knots

Minimum Turning Circle: 28'-6"

Engine Redline: 2700 rpm

Fuel Capacity: 37.5 gal Usable

 

THIS AIRCRAFT IS APPROVED FOR POSITIVE g AEROBATIC OPERATIONS. INTENTIONAL SPINS ARE NOT RECOMMENDED, AS AIRSPEED TENDS TO BUILD RAPIDLY IN THIS AIRCRAFT.

 

 

 

3.0 Emergency Procedures

 

3.1 Fire. Electrical and fuel are the two most common sources of fire. In the event of fire while on the ground, set Master-OFF, Mags-OFF, Mixture-IDLE CUTOFF, Fuel-OFF and clear the aircraft. For inflight fire, attempt to ascertain the cause. If an electrical fire, set Master-OFF. If a fuel fire, set Master-OFF, Mags-OFF, Mixture-IDLE CUTOFF and Fuel-OFF. Execute an Emergency landing immediately and clear the aircraft. A small Halon extinguisher is mounted inside the cabin.

 

3.2 Engine Roughness. Modern aircraft engines are durable and seldom fail catastrophically without advance warning (erratic/lowering oil or fuel pressures, unusual/excessive mechanical noise, rising oil and/or cylinder head temperatures, etc.). If these are experienced, the flight should be promptly aborted, and the problem corrected prior to further flight. Pilot induced failures are more common (carb ice, fuel starvation, improper use of controls, poor fuel management). If the engine begins to run roughly, especially at partial throttle settings, suspect carb icing and set Carb Heat-ON until normal operation is restored. Readjust Carb Heat to maintain >5° C on the CAT gauge for best performance and continued protection against carb ice formation as long as conditions warrant, then set Carb Heat-OFF. If carb ice is not the problem, check Mags-BOTH, set Boost Pump-ON, Mixture-ENRICHEN and Fuel-SWITCH TANKS. If these actions fail to correct the roughness, make a precautionary landing as soon as possible. DO NOT attempt to further troubleshoot the problem in the air. Avoid vapor lock in the fuel system by being aware of the conditions which can promote it, running the Boost Pump for >5 minutes and verifying that fuel pressure has stabilized prior to takeoff.

 

 

3.3 Engine Failure. In the event of inflight engine stoppage, setup for best glide (VGLIDE) and continue to fly the aircraft. Then set Mixture-RICH, Fuel-SWITCH TANKS, Boost Pump-ON, Mags-BOTH, and attempt engine restart if there is time. If failure occurs during departure, DO NOT turn back to the airport unless you are certain that a safe landing can be made. Below 1000 ft AGL, it is often preferable to land nearly straight ahead, if feasible. DO NOT hesitate to declare an Emergency with ATC in order to report position, request vectors to the nearest safe landing site and/or to obtain a priority landing clearance. Announce Emergencies on 121.50 MHz.

 

3.4 Engine Out Approach. At best glide (VGLIDE), for every 1000 ft of altitude AGL the aircraft will travel about 1.75 miles (at 764 fpm sink rate). This is less than a 5° glide angle. A stopped prop produces more drag than a windmilling one, so the actual distance may be less. Plan a good approach and stick with the plan. Set final flaps after the landing site is made. Setup the final approach at 70 Kts (no slower). Prepare for any off-airport landing by setting Master-OFF, Mags-OFF and Fuel-OFF to reduce the chances of fire. Land and promptly clear the aircraft.

 

3.5 Crash Concepts. Pilots flying VFR flight plans stand a better chance of timely rescue in remote areas than those who are not. Activate ELT manually during the Emergency approach. Touchdown with the least forward speed and sink rate consistent with good aircraft controllability. Sacrifice non-vital aircraft structures if helpful in reducing damage to vital structures surrounding occupants. Land on vegetation (brush or dense crops) or pass between two trees to break the landing roll. Endeavor to contact the ground in a nearly flat attitude. If ditching over water, don emergency life vests, if available, and prepare for egress. Land in the direction of the swell on the backside or across the swell at the crest and as near the shore as possible. Perform a full stall landing with tail contacting first. A snow landing should be approached in similar fashion.

 

3.6 Inflight Canopy Opening. The sliding canopy opening in flight need not be a catastrophic event. Continue to maintain control of the aircraft and slow the forward speed to <85 Kts to minimize wind blast. If it is then possible to close the canopy, do so. If not, make a precautionary landing and correct the situation on the ground.

 

 

3.7 Main Brake Failure. As the main gear brakes are the primary means of directional control below 20 mph, landing with one brake out poses a special kind of problem. If possible, select a runway with a crosswind coming from the side of the failed brake. The aircraft will weather-vane into the crosswind and by careful application of the remaining good downwind brake, adequate directional control can be maintained. If it is inevitable that the aircraft will exit the runway surface and enter rough terrain or strike an obstacle, a ground loop performed using the remaining brake may be the better option and should be considered.

 

3.8 Alternator Failure. The Low Volts lamp illuminates when main bus voltage is less than 13VDC, indicating that the alternator is producing insufficient energy to run accessories and/or charge the battery. Although this is not necessarily an Emergency during the day, it can be critical to continued safe flight at night. Set all external lights-OFF to shed high lighting loads. Cycle the alternator field switch to see if the alternator will come back on-line. If alternator output is not restored, the remaining battery power will need to be rationed for the remainder of the flight. Turn OFF the alternator field. Close the emergency master by-pass switch, then set Master-OFF to shed the Master contactor load. Set any unneeded appliances OFF as feasible. Be aware that transponder cycle time can be as long as 5 minutes and the four GPS/Comm startup pages each need to be acknowledged (using ENT key) following restoration of power. Endeavor to reduce the load on the battery to the maximum practical extent. Determine the proper flight termination strategy and implement it based on an honest assessment of the current situation. Contact ATC as necessary to request assistance and safely terminate the flight as soon as feasible.

 

3.9 Master Contactor Failure. If power to all systems is abruptly lost, suspect Master contactor failure. Although this is not necessarily an Emergency during the day, it can be a shock when it happens at night. Close the emergency master by-pass switch, then set Master-OFF. All systems will be restored except starter capability.

 

3.10 Go-Around. Carb Heat-OFF, Throttle-FULL, Flaps-RETRACT TO ½ (then remove balance of flaps slowly when able). Side-step the runway if possible and re-establish normal pattern flight on the crosswind leg. Communicate situation or intentions as necessary.

 

 

4.0 NORMAL OPERATIONS

 

4.1 Ground Handling. Use towbar or tug on nose gear front cap head screws to manually position the aircraft. DO NOT push or pull on control surfaces.

 

4.2 Boarding. Complete the preflight checklist prior to boarding. Board by placing the inboard foot on the step and swinging the outboard foot onto the anti-skid coated wing walk area. Note: Applying flaps aids entry and egress. DO NOT step on flaps or any other wing surfaces beyond the anti-skid material. Unlock the key lock on the left side of the fuselage and rotate the access handle on top clockwise to release the sliding canopy latch. Open canopy fully prior to entering. Grasp roll over bar center brace and step onto the seat. Swing feet forward onto the floor and sit down. Secure harnesses and don headsets.

 

4.3 Pilot and Passenger Position. Pilots and passengers from 5'-2" to 6'-4" tall and from 100 to 250 lb can be accommodated with a combination of seatback position adjustments and use of seat booster pad(s). Correct positioning will normally place the head within 2 to 4" of the canopy.

 

4.4 Cold Engine Start. Preheat engine as necessary in cold climates. Complete the startup checklist. Prime for 4 seconds, hold brakes, clear the prop area and start engine. Oil pressure should come up within 20 seconds. Lean the mixture aggressively during sustained idle to reduce the tendency for plug fouling. For all normal operations, the oil cooler door control should be left in the fully OPEN (forward) position unless a minimum cruise oil temperature of 180° F cannot be maintained.

 

4.5 Hot Engine Start. If a hot start within a short period of time is anticipated, open the oil dipstick access door after shutdown to reduce heat soak tendency in high heat ramp conditions. Shut the oil access door prior to engine start. Complete the startup checklist. Turn Boost Pump-ON. Do not prime, hold brakes, clear the prop area and start engine. Run-up engine for 5 minutes minimum with Boost Pump-ON and do not attempt takeoff until fuel pressure has stabilized.

 

 

4.6 Taxiing. All harnesses shall be secured prior to ground taxi operations. Taxiing may be performed with the sliding canopy open or closed depending on conditions. Taxi at a brisk walking pace using rudder and differential braking to steer the aircraft with the castoring nose wheel. Lean the mixture aggressively during taxi to reduce the tendency for plug fouling.

 

4.7 Normal Takeoff. Complete the run-up check-list prior to take-off. Set elevator pitch trim and aileron roll trim to their center positions for takeoff. Ensure that the canopy is closed and latched prior to takeoff. Apply throttle smoothly (three second count) and ensure engine reaches full takeoff rpm (2650 to 2700 rpm) prior to rotation. As the aircraft accelerates, use rudder as necessary to maintain directional control. Maintain slight aft stick pressure to relieve weight on the nose gear. When passing thru rotation speed (VR), rotate smoothly, then establish an appropriate climb attitude. Avoid the tendency to over-rotate. Be aware that dynamic hydroplaning on wet runways begins around 57 mph IAS on this aircraft.

 

4.8 Crosswind Takeoff. Preferred technique is to hold aileron into the wind and use downwind rudder. In severe gusty crosswind conditions, apply the downwind brake intermittently and allow the aircraft to accelerate between applications. The takeoff run can be extended by 50% or more in the presence of a strong crosswind. For crosswind components above 10 mph, add 5 mph plus ½ the gust speed to normal rotation speed and raise the nose more abruptly to achieve a clean lift-off without side-skip.

 

4.9 Short Field Takeoff and/or Obstacle Clearance. Reduce gross weight as much as is feasible and ensure that the aircraft CG is nominal. Ensure that the engine oil is fully warmed up and lean as necessary for best power (max rpm) above 5000 ft PA. Apply 10 to 15° of flaps. Using all of the available runway, align the aircraft with the centerline and hold full brakes while applying full power. Release brakes and use minimum differential braking for directional control. Rotate at VR and climb at best angle (VX) until any obstacle is cleared, then slowly retract flaps and establish an appropriate climb attitude.

 

 

4.10 Rough or Soft Field Conditions. The aircraft gear is suitable for operation from turf runways, however, the use of excessively soft, rough, gravel or unprepared surfaces should be approached with caution. If a takeoff must be made from such a marginal surface, reduce the gross weight as much as possible, taxi onto the runway without stopping, apply full power, hold back stick and attempt to rotate as soon as possible. Release stick back pressure after lift off and accelerate in "ground effect" until adequate climb airspeed is achieved, then establish an appropriate climb attitude. In the presence of sloping runway conditions, it may be preferable to takeoff downhill, even though there may be a slight tailwind present.

 

4.11 High Density Altitude. Pay attention to runway length limitations and limit gross weight as feasible. Always lean for best power at pressure altitudes exceeding 5000 ft. Refer to charts in Section 5.0.

 

4.12 Climb. Best angle of climb (VX) is achieved at 90 mph IAS. Best rate of climb (VY) is achieved at 105 mph IAS. A cruise-climb of 120 mph IAS at 25 square is recommended for best cooling and increased forward visibility. Set Boost Pump-OFF when above 1000 ft AGL.

 

4.13 Cruise. Depending on weather and other factors, higher cruising altitudes (10,500 to 17,500 ft MSL) will allow for improved ground speeds and often less thermally induced turbulence. The maximum recommended continuous cruise power setting is 75% power (24 square) and best endurance is achieved between 55% and 65% power (21 to 22.5 square). At 75% power and below, the mixture may be leaned 150° F rich of peak EGT for best power and 100° F rich of peak EGT for best economy. Endeavor to switch tanks every 30 to 60 minutes over areas where a landing may be easily accomplished. Set Boost Pump-ON for a moment during tank changeover. Be aware of conditions which promote carburetor icing and adjust carb heat promptly as required to maintain an adequate air temperature, especially at low throttle settings in the presence of visible moisture. Adjust oil cooler door control as necessary to maintain oil temperature between 180 and 200° F for best performance and minimum moisture evaporation.

 

 

4.14 Low Speed Handling and Stall Behavior. The aircraft has good slow speed handling and the stall warning is a slight buffet, followed by a crisp break with moderate left wing drop. Stall recovery upon stick release is nearly instantaneous and the altitude loss can be held to as little as 100 to 150 ft. Control feel is light at all speeds. Rudder and ailerons are effective into the stall. Normal spin recovery techniques are effective. Caution: Fully developed recreational spins are not encouraged as downhill speed builds quickly in this aircraft.

 

4.15 Descent. Plan the descent well in advance of arrival, considering the cruising altitude and the elevation of the destination. Reduce power slowly to avoid shock cooling the engine and adjust the prop pitch such that a descent under power (>20 square) will not exceed limiting airframe speed (VNE). Start the descent about 6 miles (2 minutes) out for every 1000 ft of altitude loss required allowing for a nominal 500 fpm sink rate.

 

4.16 Operation in Congested Traffic Areas. Use landing light Wig/Wag feature in addition to strobes to enhance the visibility of this aircraft when operating in close proximity with other aircraft and particularly in congested traffic areas. Fly standard patterns and be especially vigilant when operating from non-towered airports.

 

4.17 Approach and Landing. Plan the arrival so that a normal pattern entry to the active runway can be made from the aircraft’s present position. Select a runway which (1) will minimize excessive tailwinds/crosswinds, (2) is of an adequate length, (3) has an adequate surface and (4) presents minimal downslope. Fly 90 Kts IAS on downwind, 80 Kts IAS on base and 70 Kts IAS on final. 65 Kts IAS may be used for final speed if there are no turbulent or gusty conditions. Flaps may be deployed below 87 Kts IAS to a maximum of 40° . Operate boost pump below 1000 ft AGL. Establish a 500 fpm sink rate on final approach. Round out a few feet above the landing surface, hold it off and touchdown on the main gear at about 55 Kts IAS. Hold aft stick as long as the elevator is effective to reduce loads on the nose gear. Use rudder and differential braking to steer during the roll out.

 

 

4.18 Crosswind Landings. Both the side-slip to landing or wings level crab techniques work well in this aircraft, although a slip is preferred to minimize side loading the gear. Maximum recommended crosswind component is 15 kts.

 

4.19 Ground Handling and Tie-Down. The aircraft handles easily using a common towbar or tug attached to the nose gear forward cap screws. The aircraft is equipped with a permanent tail tie down ring and two removable wing tie down rings. All are stainless steel. The wing tie-down structural supports are threaded 3/8"-16 UNC-2B and may serve as safe aircraft jacking points for performing gear maintenance.

 

4.20 Aerobatics. Entry speeds for various aerobatic maneuvers are as follows:

 

Loops 120 to 165 Kts

Immelmanns 125 to 165 Kts

Aileron and Barrel Rolls 105 to 165 Kts

Vertical Rolls 155 to 165 Kts

Split-S 85 to 95 Kts

 

 

 

5.0 PERFORMANCE

(Sea Level, ISA, IAS @ 1750 lbs Utility Gross Weight)

 

Stall (½ to Full Flaps) (VSO): 42 Kts

Stall (No Flaps) (VS1): 47 Kts

Touchdown: 55 Kts

Rotation (VR): 55 Kts

Final Approach (Full Flaps) (VREF): 60-65 Kts

Minimum Sink Rate: 750 fpm @ 80 Kts

Best Angle of Climb (VX): 65 Kts

Maximum Full Flap Extended (VFE): 87 Kts

Best Rate of Climb (VY): 2000 fpm @ 75 Kts

Best Glide (Max L/D=12.21) (VGLIDE): 80 Kts

Cruise-Climb: 120 Kts

Maneuvering (VA): 117 Kts

Best Speed vs Drag (Carson’s Speed): 120 Kts

Maximum Structural Cruise (VNO): 157 Kts

Maximum Cruise (VMAX): 175 Kts

 

 

 

 

 

Press Altitude ft = Field Elevation ft + 27943.34 - (933.94 x Indicated Press inHg)

 

 

 

 

6.0 WEIGHT AND BALANCE

Datum is 60" Forward of Wing Leading Edge (¼" forward of the tip of spinner). Weight is in pounds, arms in inches from Datum.

 

CG RANGE: 15% to 29% MAC (MAC=58")

Forward CG Limit: 68.70"

Aft CG Limit: 76.80"

Aerobatic Aft CG Limit: 75.37"

 

 

 

 

Aircraft Empty Weight

     
 

Weight

Arm

Moment

Left Gear

388

84.25

32689

Right Gear

394

84.25

33195

Nose Gear

286

28.50

8151

TOTAL

1068

69.32

74035

 

Aircraft at Gross Weight

     
 

Weight

Arm

Moment

Empty weight

1068

69.32

74035

Fuel (38 gallons)

228

70.00

15960

Pilot

180

87.40

15732

Passenger

174

87.40

15208

Baggage

100

117.00

11700

Totals

1750

75.79

132634

Zero Fuel

1522

76.66

116674

 

 

 

Most Aft CG

     
 

Weight

Arm

Moment

Empty weight

1068

69.32

74035

Fuel (5 gallons)

30

70.00

2100

Pilot

180

87.40

15732

Passenger

210

87.40

18354

Baggage

100

117.00

11700

Totals

1588

76.78

121921

 

Most Forward CG

     
 

Weight

Arm

Moment

Empty weight

1068

69.32

74035

Fuel (38 gallons)

228

70.00

15960

Pilot

180

87.40

15732

Passenger

0

87.40

0

Baggage

0

117.00

0

Totals

1476

71.63

105727

 

Aerobatic

     

(1375 lbs & 75.3 aft CG)

Weight

Arm

Moment

Empty weight

1068

69.32

74035

Fuel (21 gallons)

126

70.00

8820

Pilot

180

87.40

15732

Passenger

0

87.40

0

Baggage

0

117.00

0

Totals

1374

71.75

98587

 

 

Gross Weight CG Limits

 

 

Aerobatic CG Limits

 

 

7.0 AIRCRAFT SYSTEMS DESCRIPTION

 

    1. Airframe Description. This aircraft is of aluminum semi-monocoque construction with steel corner weldments at critical support points. Primary fasteners are aircraft quality rivets, screws and bolts. Cowlings, Wing Tips and Fairings are polyester/glass. Fixed Wittman type tapered steel gear legs are used. Mains have additional vinylester/glass gear leg and intersection fairings. Two-piece wheel pants are polyester/glass two-piece types on aluminum mounts. Sliding canopy transparent surfaces are 3/16" thick acrylic. Exterior paint is DuPont Imron over DuPont primer and chromate chemical film.

 

7.2 Engine Description. The engine is a normally aspirated Lycoming O-360-A1A on a tubular 4130 chromolly steel Dynafocal 1 mount. No inverted fuel and oil systems are provided. Ignition is via two single magnetos, with the left magneto impulse coupled. Updraft carburetor, filtered airbox, prop governor, spin-on oil filter, oil cooler, low pressure mechanical fuel pump, vacuum pump, alternator and lightweight starter are provided. Throttle, Mixture and Carb Heat controls are of conventional design. A friction lock maintains the desired throttle position in flight. The exhaust system is a stainless steel crossover type. A separate carb heat muff on the front crossover pipe provides the necessary air temperature rise. A ratchet control located on the left of the instrument panel, adjusts the position of the oil cooler outlet door.

 

 

7.3 Propeller Description. The Sensenich fixed pitch prop, with a Sensenich aluminum spinner, has a 2700 RPM limit.

 

    1. Cockpit Description. The cockpit provides side-by-side upright seating for pilot and passenger. Full dual flight controls with brakes are provided and the aircraft may be soloed from either side, although the standard configuration places the flight instruments in front of the left seat by default. Throttle, mixture, and carb heat controls are located on a center bracket at the bottom of the instrument panel. An oil cooler door control is located on the left of the instrument panel. Closing the oil cooler exit door is analogous to installing an engine winterization kit.

 

7.5 Flight Controls Description. Dual joysticks control roll and pitch. Controls are light and responsive and there is marked absence of adverse yaw. Aileron and Elevator actuation is via aluminum push/pull tubes. Dual hanging pedals control yaw. The rudder is cable operated and has a fixed trim wedge on the left side. The single axis Autopilot/Turn Coordinator (TC) is capable of wing leveling (WL) mode or GPS course tracking (TK) mode. Electric Flaps are equipped with a freewheeling (retracted and extended) linear actuator and a panel mounted momentary switch.

 

7.6 Trim System Description. The Electric Elevator trim servo is controlled with a left stick mounted momentary switch (Coolie hat type). An adjustable servo rate governor is mounted behind the instrument panel above the servo position indicator and is adjusted to provide a servo transport speed which suits average conditions. A panel mounted trim position indicator is provided, along with an additional control switch on the instrument sub-panel for the co-pilot’s use. Aileron trim is controlled by a lever between the seats. This adjusts spring tension on the control sticks to bias the ailerons for trim.

 

 

 

7.7 Heating and Ventilation System Description. A single cabin heat vent in the right foot well area is controlled by a ratchet cable control located on the right side of the instrument panel. Adjustable ambient air diffusers are connected to two side mounted NACA ducts. Danger: The exhaust pipe surface is used as the heat source for cabin air. CO may enter thru the cabin heat system if cracks develop in the exhaust pipes within or near the heat muffs. The panel mounted CO detector must be replaced and the exhaust system inspected at regular intervals.

 

7.8 Oxygen System Description. N/a.

 

7.9 Fuel System Description. Fuel is carried in two 19 gallon individually selectable wing tanks. Unvented caps are used and the tanks are vented to two ram air pressurized ports located on the fuselage underside just aft of the firewall. The position of the fuel selector arrow point (not the handle) determines which tank is supplying fuel. LEFT, RIGHT and OFF positions with detents are provided. Fuel lines in the engine compartment are 3/8" Aeroquip AQP with firesleeve, Teflon with stainless steel jacketing or solid stainless. Fuel lines from the tanks to the firewall are 3/8" 5052-0 aluminum. A dual fuel quantity gauge is provided with float operated senders. This gauge is calibrated in two gallon increments, but is unable to register fuel above 15 gallons in each tank. The engine monitoring system includes a fuel flow & totaliser option. Caution: Fuel gauges are for reference only and are not to be considered linear or accurate. A Facet electric fuel boost pump is located in the cabin on the left side wall, plumbed between the fuel selector & the gascolator. This pump should be switched on for take-off, landing, and also for extended climbs if the fuel pressure drops below 1 PSI. Fuel taken from the gascolator is fed through a switch operated solenoid valve to prime the cylinders 1, 2 & 4 for cold starts. Standard atomizing primer fittings are used.

 

 

7.10 Brake System Description. Dual differential hydraulic brakes with shuttle valves are provided. Differential braking influences castoring nosewheel for taxi turning.

 

7.11 Instrumentation Description. Day/Night VFR & IFR instrumentation is provided. Outside Air Temperature (OAT) and Carburetor Air Temperature (CAT) gauge is available on the EIS 4000 Engine Monitor. A resettable accelerometer is also provided for monitoring airframe loading during all phases of flight.

 

 

Instrument Panel

 

7.12 Radio Systems Description. An Avionics Master Switch provides power to the avionics bus GPS, Nav/Comm, Mode C Transponder, & voice activated Intercom systems are provided. Push-to-talk switches are provided on the joystick handles. Be aware that certain seldom used aircraft band frequencies can cause GPS reception problems. They are 121.125 thru 121.250 MHz, 121.750 MHz and 131.200 thru 131.350 MHz. The GPS signal may be lost and the unit may require rebooting after transmitting on one of the offending frequencies

 

 

7.13 Gyro Suction System Description. Power for attitude and directional gyros is provided by an engine driven suction pump. The bi-directional pump has a frangible coupling that is designed to separate if the rotor vanes break during operation. A suction regulator with garter filter as well as a pleated suction intake filter and suction gauge are provided. The attitude gyro is not cageable.

 

7.14 Electrical System Description. The electrical system is of conventional design and uses a switch operated battery master contactor to enable all electrical system functions. Standard two magneto ignition is provided. An alternate master bypass switch is available to power the avionics bus in the case of master contactor failure. The output of the 35 Amp alternator is controlled by an adjustable voltage regulator having crowbar overvoltage protection. The alternator B-lead is routed thru a 70A Fuse, while the alternator field is fed from a breaker on the instrument sub-panel. Caution: If power is lost to any or all systems, the affected gauges or indicators are not to be considered accurate.

 

7.15 Lighting System Description. Lighting is provided in the form of Strobes, Landing/Taxi, Position, Map and Instrument lamps. Landing/Taxi Lights are equipped with Wig/Wag flashing capability to enhance visibility of the aircraft, especially when in the airport traffic area. Instrument lamps are infinitely adjustable for brightness. Canopy deck mounted full swiveling map/instrument floods are provided as a backup for panel post lights.

 

 

8.0 HANDLING, SERVICING AND MAINTENANCE

 

8.1 CONSUMABLES

 

Fuel: 38 gal of Aviation 100LL (Blue)

Fuel Additive: TCP may be added for lead scavenging purposes

Air Filter Element (clean and lube as needed): K&N E-3450

Spark Plug (8): Champion REM38E or REM40E @ .018" gap

Exhaust Gasket (4): Blo-Proof 77611

Main Tire (2): McCreary 5.00-5, 6-ply @ 30 psi

Main Wheel Bearings (4): Cleveland #214-00400

Nose Tire: Lamb 11.400-5, 6-ply @ 30 psi

Brake Lining (4) and Rivet (12): Cleveland 66-106

Battery (life 2-3 yrs): Concorde RG-25 (12V 21Ah)

ELT Battery (8) (life 3-4 yrs): Duracell MN1300

ELT Remote Panel Battery (life 4-6 yrs): Duracell PX28L

Pleated Vacuum Filter (change as needed): Rapco RAD9-18-1

Vacuum Regulator Garter Filter (as needed): Rapco RAB3-5-1

Alternator Belt (change as needed): Gates 7355

Wing Position Lamp (2): AeroFlash

Wing Strobe Tube: AeroFlash

8.2 LUBRICATION

Oil (change every 50 hrs): 5 to 7 qt 20W-50 AD

Oil Filter Element (change every 50 hrs max): Champion CH48110

Hydraulic Fluid: per MIL-H-5606

Nose Gear Swivel Grease: High Temp Bearing Grease

Wheel Bearing Grease: High Temp Bearing Grease

Accessory Spline Grease: High Temp Bearing Grease

Rudder Pedal Pivot Grease: Lubriplate

Flap Tube Pivot Grease: Lubriplate

 

 

    1. MAINTENANCE (Caution: Always look for corrosion, leaks, loose fasteners, missing cotter pins/safety wire, chafing, galling and/or other unusual wear. Ground mags before working on prop and/or engine.)

 

Maintenance Schedule

50 hr

Drain engine oil while hot. Send sample for analysis

or 4 mths

Replace oil filter. Cut open & inspect.

Inspect & clean oil screen

Check & record brake fluid level

Empty & clean oil separator reservoir

Check integrity of:

Fuel & oil hoses

Primer system

Ignition system

Magneto P-leads & mounting bolts

Exhaust system & attachment h/w

Baffling/plenum

Firewall forward wiring

Engine mount bolts

Cooling blast tubes

Firewall seals

Cowling, check hinge condition

Inspect & lubricate:

Throttle & mixture linkages, check & lubricate

Carb heat door & control

Oil cooler door & control

Check alternator belt condition & tension

Check tires for wear, rotate/replace as necessary

On test flight, log engine data

 

 

 

100 hr

Remove plenum cover

or 12 mths

Clean, inspect, regap, rotate spark plugs Rotate top to bottom, swapping 1&4, 2&3 for mag polarity

Inspect & clean gascolator screen

Drain carb, inspect & clean carb fuel inlet screen

Compression check on all cylinders

Check Magneto to Engine timing

Re-install spark plugs with new washers

400 hr

Replace spark plugs

500 hr

Magneto disassembly, clean & adjustment or exchange

Check magneto points for clearance at .018 +- .006

Inspect breaker felts for proper cam lubrication

 

 

 

Annual Condition Inspection

Note: a 100 hr inspection in the last 12 months is considered to be a progressive part of the Condition Inspection

 

Annual

Remove, clean & inspect

Three external inspection covers

Empennage & wing root fairings

Aft baggage bulkhead

Seats & forward seat floor

Baggage sidewalls

One side of electric flap housing

Spinner, noting alignment marks

Wheel pants

Empennage

Check condition & security of HS & VS attachment

Inspect & lubricate with Lubriplate

Elevator rod-end bearings

Elevator center bearing

Elevator control push-rod end

Rudder rod-end bearings

Rudder cable attach points

Trim tab hinge & servo attachment

Check condition of surfaces & fairings

Check mounting & wiring for ELT & nav antenna

Wings

Check condition & security of fwd & aft spar attachment

Check for fuel leakage in wing root area

Check security of fuel connections & sender wiring

Inspect & lubricate with Lubriplate

Aileron bearings

Aileron control rod-end bearings

Aileron bell-crank bearing & rod-ends

Auto-pilot control rod-ends

Flap hinge & control rod

Check pitot mounting, wiring & tubing

Check auto-pilot servo mounting

Check security of internal wing wiring

 

 

 

Landing Gear

Remove main wheels, clean & repack bearings

Check brake pad wear (3/16" new, 1/10" replace)

Check brake calipers & lines for leakage

Remove nose wheel, clean & repack bearings

Grease the nose gear swivel joint

Check nose gear break-out torque 22 ft lbs

Propeller

Check security of mounting bolts & safety wire

Check condition of prop & spinner

Fuselage external

Clean belly

Check mounting of transponder & com antenna

Check fuel vents clear

Check static ports are open

Check steps mounting & condition

Check windshield mounting & condition

Sliding Canopy

Check general condition

Check & lubricate track wheels (Lubriplate)

Check rear mounting blocks & pins

Check & lubricate latch mechanism (Lubriplate)

 

 

 

Fuselage internal

Inspect & lubricate with Lubriplate

Elevator push rod bell-crank bearing & rod-ends

Elevator pushrod forward rod-end

Control stick bearings

Aileron control rod-end bearings

Aileron trim assembly

Flap control rod-ends

Flap motor assembly bearings

Flap control weldment UMHW bearings

Rudder pedal weldment UMHW bearings

Rudder cable attach points

Brake pedal bolts

Check seat belt condition & mounting points

Check braking system plumbing condition

Check main spar bolt security

Check landing gear mounting bolts

Check fuel system plumbing condition

Check condition of control stick wiring

Check ELT mounting & wiring

Check ELT operation & battery expiry dates

Check fire extinguisher mounting & condition

Check battery mounting, condition & wiring

General

A.D.s complied with

Van's service bulletins complied with

Registration, Airworthiness Certificate, Operating Limitations

Logbooks up to date

2 Yrs

Pitot/static & transponder certification

 

Log entry:

"I certify that this aircraft has been inspected on (date) in accordance

with the scope and detail of Appendix D of FAR Part 43 and found to be

in a condition for safe operation."

 

8.4 SERVICE SCHEDULE

C=CLEAN R=REPLACE S=SERVICE

L=LUBE I=INSPECT

 

[ OPERATING HOURS ]

[TASK] 100 200 300 400 500 600 700 800 900 1000 1100

ENGINE OIL/FILTER R R R R R R R R R R R

SPARK PLUGS C C C R C C C R C C C

AIR FILTER C C R C C R C C R C C

SCREENS C C C C C C C C C C C

OIL SEPARATOR C C C C C C C C C C C

BATTERY R R R

VALVE WOBBLE SB I I I

STRAINERS I I

OIL COOLER

 

 

RV-6A N86CG Check Lists 12-Feb-01

BEFORE STARTING

 

All Switches Off

Master On, Fuel Pump On

Check Gascolator for Water

Fuel Pump Off, Master Off

Check Wing Drains for Water

Check Control Pivot Bolts

Rudder Cable Bolts

Check Oil Level > 6 qts


Cell Phones Off

Fasten Seat Belts

Select Full Tank

Check Alternator Breaker

Mixture Fully Rich

Master On

Fuel Pump On, Prime 4 secs

Fuel Pump Off

Set Throttle ¼" Open

Clear Area

Mag Switch to Start

 

AFTER STARTING

 

Avionics Switch On

Set 1000 RPM

Check for No Engine Alarms:

Oil Pressure 60-70 PSI

Voltage 14 volts

Fuel Pressure 4-6 PSI

Vacuum 4-6 inches

Strobes & Nav Lights if Needed

Headsets On

Radios On – Set Frequencies

Transponder to Standby 1200

Skymap IIIC On

Flaps Up

 

ENGINE RUN-UP

 

Seat Belts Fastened

Run-up to 1700 RPM

Check Mags <100 RPM Drop

Check Carb Heat

Check Voltage & Suction

 

TAKE-OFF

 

Canopy Closed & Locked

Check Flaps Up

Flaps 10 deg for Short Field

Set Altimeter, DG & AH

AutoPilot Off

Set Elevator & Aileron Trim

Controls Free & Correct

Fuel Pump On

On Runway:

Strobes, Heading Indicator

Transponder, Time

Full Throttle ~ 2200 RPM

Lift Nose Wheel at 55 Kts

Climb Out at 110 Kts

Fuel Pump Off when Level

 

 

Speed

KIAS

Vne

Never Exceed

182

Vno

Max Cruise

157

Va

Maneuvering

117

Vfe

Flaps 40 deg

87

 

Best Glide: 800 fpm

80

Vy

Max Climb Rate

75

Vx

Max Climb Angle

65

Vs

Stall - Clean

47

Vso

Stall - Landing

42

 

 

BEFORE LANDING

 

Landing Light On

Fuel Selector to Fullest Tank

Fuel Pump On

Mixture Fully Rich

AutoPilot Off

Carb Heat On

Throttle to 1200 RPM

Flaps Down 20 deg at 85 Kts

Approach at 70-75 Kts

Flaps as Necessary

60-65 Kts over Threshold

Hold the Nose Off

 

AFTER LANDING

 

Fuel Pump Off

Carb Heat Off

Flaps Up for Taxi

Landing Light Off

Transponder to Standby

Slide Canopy Open

 

SHUTDOWN

 

Flaps Down for Exit

Avionics Off

Throttle to Idle

Mixture to Idle Cut-off

Mags Off, All Switches Off

Master Off

 

 

 

Normal

Limit

RPM

500 - 2700

2700

OilT

165 - 220° F

245

OilP

50 - 90 psi

40-99

CHT

350 - 435° F

500

 

 

ENGINE FIRE ON GROUND

 

Continue Cranking

If Engine Starts:

1700 RPM for Two Minutes

Shutdown & Inspect

Engine Fails to Start:

Throttle Fully Open

Mixture to Idle Cut-off

Continue Cranking

Use Fire Extinguisher

 

ENGINE FIRE IN FLIGHT

 

Mixture to Idle Cut-off

Fuel Selector Off, Master Off

Cabin Heat & Air Off

 

ENGINE FAILS IN FLIGHT

 

Airspeed 80 Kts (~800 fpm)

Fuel Pump On, Switch Tanks

Carb Heat On

Mixture Fully Rich

Mags – Both, Left, Right

Transponder 7700

Turn Downwind – 80 Kts

Look for Landing Site

 

FORCED LANDING

 

Airspeed 80 Kts

Fuel Off, Mags Off, Master Off

 

AEROBATICS

 

1375 lbs Max Weight, 75.3 aft CG

-3G to +6G limits

Aileron Roll: 145 Kts, 30° up

Loop: 145 Kts, 3G

Chandelle:

 

  1. EQUIPMENT LIST
  2.  

     

    Description

    Manufacturer

    Model

    Serial #

    Supplier

    Airframe

    Aircraft Kit

    Van's

    RV-6A QB

    3091

    Van's

    Brake Master Cyls

    Matco

    Van's

    Brake Calipers

    Cleveland

    30-9

    Van's

    Main Tires

    Aerotrainer

    5.00-5

    (35 psi)

    Van's

    Nose Wheel Tire

    Lamb

    11 x 4.00-5

    (35 psi)

    Van's

    Firewall Forward

    Engine

    Lycoming

    O-360-A1A

    L-36691-36A

    Van's

    Propeller

    Sensenich

    72FM8S9-1(83)

    Van's

    Engine Mounts

    Barry Controls

    94011-20

    Van's

    Electric Fuel Pump

    Facet

    40108

    Van's

    Gascolator

    Van's

    Carburetor

    Precision Airmotive

    MA4-5

    Van's

    Magneto (left)

    Slick

    4373

    9020027

    Van's

    Magneto (right)

    Slick

    Van's

    Spark Plugs

    Champion

    REM40E

    A/C Spruce

    Starter Motor

    SkyTech

    149-12LS

    F2L-689917

    Van's

    Alternator

    Van's

    Alternator belt

    Gates

    7355

    Parts Center

    Regulator

    Van's

    OV Crowbar

    Aero Electric

    Aero Electric

    Exhaust System

    High Country

    S/S Cross-over

    Van's

    Oil Cooler

    Positech

    4211 MN

    99-0124

    Van's

    Vacuum Pump

    Rapco

    A/C Spruce

    Vacuum Regulator

    Rapco

    RA2H3-12

    153-04

    A/C Spruce

    Vacuum Filter

    Rapco

    RA1J7-1

    A/C Spruce

    Oil Filter

    Champion

    CH48110

    Van's

    Air Filter

    K&N Engineering

    Re-usable

    Van's

    Oil Separator

    Wicks

     

     

    Electrical Systems

    Elevator Trim

    MAC

    Van's

    Trim Governor

    Matronics

    Mk III

    GM300187

    Van's

    Heated Pitot

    AN5812-12

    Gretz

    Strobes/nav lights

    Aeroflash

    156-0049

    Cleaveland

    Landing/taxi lights

    Duckworks

    Van's

    Primer Solenoid

    Parker

    B2DX62

    A/C Spruce

    Master Solenoid

    24115

    Van's

    Starter Solenoid

    24022

    Van's

    Fuse Blocks

    Bussman

    20 fuse model (2)

    Aero Electric

    Ignition Switch

    ACS

    A-510-2

    Van's

    Misc switches

    Aero Electric

    Battery

    Concorde

    RG-25

    CBC 350888

    Van's

    Light Dimmer

    Aero Electric

    DIM15-14

    Aero Electric

    Defrost fans

    Radio Shack

    273-243B 0.16A

    3" DC brushless

    Radio Shack

    Flight Instruments

    Airspeed Indicator

    Falcon

    ASIT21K

    ASI99110008

    Van's

    Altimeter

    United

    IF 5934PD-3 A130

    408108

    Van's

    VSI

    United

    IF 7030

    288740

    Van's

    Attitude Indicator

    Sigma-Tek

    5000B-42

    T70056M

    A/C Spruce

    Directional Gyro

    Sigma-Tek

    4000B-30