EXPERIMENTAL AIRCRAFT
PILOT OPERATING HANDBOOK
RV-6A N86CG


CONTENTS
General 1
Limitations 2
Emergency Procedures 3
Normal Operations 4
Performance 5
Weight and Balance 6
Systems Description 7
Handling, Servicing and Maintenance 8
Flight Check Lists 9
Equipment List 10
Torque Tables 11
Systems Diagrams 12
Manual Revision Date: 5/27/01
Kit Manufacturer and Model: Van’s RV-6A Serial Number: 60135
Aircraft Registration Number: N86CG
This aircraft is amateur-built and is certificated in the Experimental category. This handbook, while believed to be complete and accurate at the time of publication, may not contain ALL of the information needed to safely operate the aircraft described. By virtue of its Experimental amateur-built status, all persons entering this aircraft do so at their own risk.
First Flight: 3rd June ’00, KETB, West Bend, WI By: Chris Good
Builder/Owner: Chris Good EAA#: 504532
5580 West Lake Drive
West Bend, WI 53095

1.0 GENERAL
1.1 AIRFRAME SPECIFICATIONS
Length: 20'
Height: 72"
Cabin Height: 41"
Cabin Width: 43"
Cabin Length: 41"
Wing Span: 22'-11.5"
Wing Area: 110 ft2
Wing Airfoil Type: NACA 23013.5
Wing Loading: 17.27 lb/ft2
Wing Lift Coefficient: 0.3
Wing Aspect Ratio: 4.75
Wing Incidence: 1°
Wing Washout: 0°
Wing Dihedral: 3.5°
Zero Lift Drag Coefficient: 0.021
Max Lift Coefficient: 2.136
Calculated Aerodynamic Center (AC): 39% MAC
Flap Travel: 0 to 45° down
Aileron Travel: 28° up, 15° down
Main Gear Track: 82"
Wheel Base: 54.5"
Nose Gear Breakout Force: 22 to 25 lb @ 7.375" (axle)
Flat Plate Area: 2.35 ft2
Tail Group Airfoil Type: NACA 0009
Horizontal Stabilizer Span: 106.25"
Horizontal Stabilizer Incidence: 0°
Elevator Travel: 28° up, 22° down
Rudder Travel: ±33° from center
1.2 INSTRUMENT READINGS
Manifold Pressure Range: 14 to 31 inHg
Engine Idle: 750 to 850 rpm
Mixture Lean Increase: 20 rpm
L/R Mag Drop @ 1800 rpm: <200 rpm
Exhaust Gas Temperature [Max]: 1200° F to 1500° F [1650° F]
Cylinder Head Temperature [Max]: 200° F to 432° F [500° F]
Fuel Pressure Ideal [Range]: 5 psi [0.5 to 9 psi]
Oil Pressure Range [Idle]: 65 to 95 psi [>25 psi]
Cruise Oil Temperature Ideal [Range]: 180° F [140 to 245° F]
Bus Voltage: 14 ± 0.2 VDC
Gyro Suction: 5 ± 0.5 inHg
Carburetor Air Temp (CAT): >5° C if icing conditions exist
Cruise Fuel Flow: 6 to 11 gph
Cruise Power Settings Guide (Note: All figures are approximate)
|
SQ |
%PWR |
Fuel (gph) |
Max Range (nm) |
TAS (Kts) |
|
22.0 |
50 |
6.9 |
642 |
117 |
|
22.5 |
55 |
7.6 |
639 |
128 |
|
23.0 |
60 |
8.3 |
633 |
138 |
|
23.5 |
65 |
9.0 |
617 |
146 |
|
24.0 |
70 |
9.7 |
596 |
152 |
|
24.5 |
75 |
10.4 |
572 |
157 |
Airspeed Indicator Markings:
White Arc: Bottom VS0 48 Kts
Top VFE 87 Kts
Green Arc: Bottom VS1 52 Kts
Top VNO: 157 Kts
Blue Line: VA 117 Kts
Red Line: VNE 183 Kts
2.0 LIMITATIONS
(Sea Level, ISA, IAS @ UTILITY GROSS WT)
2.1 Takeoff Distance, Hard Surface
No Flaps, No Wind: 700 ft
To Clear 50 ft Obstacle: 900 ft
2.2 Landing Distance, Hard Surface
Flaps @ 40° , No Wind: 800 ft
To Clear 50 ft Obstacle: 1400 ft
2.3 Other limitations
Empty Weight: 1068 lb
Utility Gross Weight (@+4.4/-3 g): 1750 lb
Utility Useful Load: 682 lb
Baggage Capacity: 100 lb max [15 ft3]
Service Ceiling: 20,000 ft
Design Ultimate Load Factors @ Aerobatic Gross Weight: +9/-6 g
Aerobatic Gross Weight (@+6/-4 g): 1375 lb
Aerobatic Useful Load: 307 lb
Never Exceed (VNE): 183 Kts
Maximum Direct Crosswind Component: 15 Knots
Minimum Turning Circle: 28'-6"
Engine Redline: 2700 rpm
Fuel Capacity: 37.5 gal Usable
3.0 Emergency Procedures
3.1 Fire. Electrical and fuel are the two most common sources of fire. In the event of fire while on the ground, set Master-OFF, Mags-OFF, Mixture-IDLE CUTOFF, Fuel-OFF and clear the aircraft. For inflight fire, attempt to ascertain the cause. If an electrical fire, set Master-OFF. If a fuel fire, set Master-OFF, Mags-OFF, Mixture-IDLE CUTOFF and Fuel-OFF. Execute an Emergency landing immediately and clear the aircraft. A small Halon extinguisher is mounted inside the cabin.
3.2 Engine Roughness. Modern aircraft engines are durable and seldom fail catastrophically without advance warning (erratic/lowering oil or fuel pressures, unusual/excessive mechanical noise, rising oil and/or cylinder head temperatures, etc.). If these are experienced, the flight should be promptly aborted, and the problem corrected prior to further flight. Pilot induced failures are more common (carb ice, fuel starvation, improper use of controls, poor fuel management). If the engine begins to run roughly, especially at partial throttle settings, suspect carb icing and set Carb Heat-ON until normal operation is restored. Readjust Carb Heat to maintain >5° C on the CAT gauge for best performance and continued protection against carb ice formation as long as conditions warrant, then set Carb Heat-OFF. If carb ice is not the problem, check Mags-BOTH, set Boost Pump-ON, Mixture-ENRICHEN and Fuel-SWITCH TANKS. If these actions fail to correct the roughness, make a precautionary landing as soon as possible. DO NOT attempt to further troubleshoot the problem in the air. Avoid vapor lock in the fuel system by being aware of the conditions which can promote it, running the Boost Pump for >5 minutes and verifying that fuel pressure has stabilized prior to takeoff.
3.3 Engine Failure. In the event of inflight engine stoppage, setup for best glide (VGLIDE) and continue to fly the aircraft. Then set Mixture-RICH, Fuel-SWITCH TANKS, Boost Pump-ON, Mags-BOTH, and attempt engine restart if there is time. If failure occurs during departure, DO NOT turn back to the airport unless you are certain that a safe landing can be made. Below 1000 ft AGL, it is often preferable to land nearly straight ahead, if feasible. DO NOT hesitate to declare an Emergency with ATC in order to report position, request vectors to the nearest safe landing site and/or to obtain a priority landing clearance. Announce Emergencies on 121.50 MHz.
3.4 Engine Out Approach. At best glide (VGLIDE), for every 1000 ft of altitude AGL the aircraft will travel about 1.75 miles (at 764 fpm sink rate). This is less than a 5° glide angle. A stopped prop produces more drag than a windmilling one, so the actual distance may be less. Plan a good approach and stick with the plan. Set final flaps after the landing site is made. Setup the final approach at 70 Kts (no slower). Prepare for any off-airport landing by setting Master-OFF, Mags-OFF and Fuel-OFF to reduce the chances of fire. Land and promptly clear the aircraft.
3.5 Crash Concepts. Pilots flying VFR flight plans stand a better chance of timely rescue in remote areas than those who are not. Activate ELT manually during the Emergency approach. Touchdown with the least forward speed and sink rate consistent with good aircraft controllability. Sacrifice non-vital aircraft structures if helpful in reducing damage to vital structures surrounding occupants. Land on vegetation (brush or dense crops) or pass between two trees to break the landing roll. Endeavor to contact the ground in a nearly flat attitude. If ditching over water, don emergency life vests, if available, and prepare for egress. Land in the direction of the swell on the backside or across the swell at the crest and as near the shore as possible. Perform a full stall landing with tail contacting first. A snow landing should be approached in similar fashion.
3.6 Inflight Canopy Opening. The sliding canopy opening in flight need not be a catastrophic event. Continue to maintain control of the aircraft and slow the forward speed to <85 Kts to minimize wind blast. If it is then possible to close the canopy, do so. If not, make a precautionary landing and correct the situation on the ground.
3.7 Main Brake Failure. As the main gear brakes are the primary means of directional control below 20 mph, landing with one brake out poses a special kind of problem. If possible, select a runway with a crosswind coming from the side of the failed brake. The aircraft will weather-vane into the crosswind and by careful application of the remaining good downwind brake, adequate directional control can be maintained. If it is inevitable that the aircraft will exit the runway surface and enter rough terrain or strike an obstacle, a ground loop performed using the remaining brake may be the better option and should be considered.
3.8 Alternator Failure. The Low Volts lamp illuminates when main bus voltage is less than 13VDC, indicating that the alternator is producing insufficient energy to run accessories and/or charge the battery. Although this is not necessarily an Emergency during the day, it can be critical to continued safe flight at night. Set all external lights-OFF to shed high lighting loads. Cycle the alternator field switch to see if the alternator will come back on-line. If alternator output is not restored, the remaining battery power will need to be rationed for the remainder of the flight. Turn OFF the alternator field. Close the emergency master by-pass switch, then set Master-OFF to shed the Master contactor load. Set any unneeded appliances OFF as feasible. Be aware that transponder cycle time can be as long as 5 minutes and the four GPS/Comm startup pages each need to be acknowledged (using ENT key) following restoration of power. Endeavor to reduce the load on the battery to the maximum practical extent. Determine the proper flight termination strategy and implement it based on an honest assessment of the current situation. Contact ATC as necessary to request assistance and safely terminate the flight as soon as feasible.
3.9 Master Contactor Failure. If power to all systems is abruptly lost, suspect Master contactor failure. Although this is not necessarily an Emergency during the day, it can be a shock when it happens at night. Close the emergency master by-pass switch, then set Master-OFF. All systems will be restored except starter capability.
3.10 Go-Around. Carb Heat-OFF, Throttle-FULL, Flaps-RETRACT TO ½ (then remove balance of flaps slowly when able). Side-step the runway if possible and re-establish normal pattern flight on the crosswind leg. Communicate situation or intentions as necessary.
4.0 NORMAL OPERATIONS
4.1 Ground Handling. Use towbar or tug on nose gear front cap head screws to manually position the aircraft. DO NOT push or pull on control surfaces.
4.2 Boarding. Complete the preflight checklist prior to boarding. Board by placing the inboard foot on the step and swinging the outboard foot onto the anti-skid coated wing walk area. Note: Applying flaps aids entry and egress. DO NOT step on flaps or any other wing surfaces beyond the anti-skid material. Unlock the key lock on the left side of the fuselage and rotate the access handle on top clockwise to release the sliding canopy latch. Open canopy fully prior to entering. Grasp roll over bar center brace and step onto the seat. Swing feet forward onto the floor and sit down. Secure harnesses and don headsets.
4.3 Pilot and Passenger Position. Pilots and passengers from 5'-2" to 6'-4" tall and from 100 to 250 lb can be accommodated with a combination of seatback position adjustments and use of seat booster pad(s). Correct positioning will normally place the head within 2 to 4" of the canopy.
4.4 Cold Engine Start. Preheat engine as necessary in cold climates. Complete the startup checklist. Prime for 4 seconds, hold brakes, clear the prop area and start engine. Oil pressure should come up within 20 seconds. Lean the mixture aggressively during sustained idle to reduce the tendency for plug fouling. For all normal operations, the oil cooler door control should be left in the fully OPEN (forward) position unless a minimum cruise oil temperature of 180° F cannot be maintained.
4.5 Hot Engine Start. If a hot start within a short period of time is anticipated, open the oil dipstick access door after shutdown to reduce heat soak tendency in high heat ramp conditions. Shut the oil access door prior to engine start. Complete the startup checklist. Turn Boost Pump-ON. Do not prime, hold brakes, clear the prop area and start engine. Run-up engine for 5 minutes minimum with Boost Pump-ON and do not attempt takeoff until fuel pressure has stabilized.
4.6 Taxiing. All harnesses shall be secured prior to ground taxi operations. Taxiing may be performed with the sliding canopy open or closed depending on conditions. Taxi at a brisk walking pace using rudder and differential braking to steer the aircraft with the castoring nose wheel. Lean the mixture aggressively during taxi to reduce the tendency for plug fouling.
4.7 Normal Takeoff. Complete the run-up check-list prior to take-off. Set elevator pitch trim and aileron roll trim to their center positions for takeoff. Ensure that the canopy is closed and latched prior to takeoff. Apply throttle smoothly (three second count) and ensure engine reaches full takeoff rpm (2650 to 2700 rpm) prior to rotation. As the aircraft accelerates, use rudder as necessary to maintain directional control. Maintain slight aft stick pressure to relieve weight on the nose gear. When passing thru rotation speed (VR), rotate smoothly, then establish an appropriate climb attitude. Avoid the tendency to over-rotate. Be aware that dynamic hydroplaning on wet runways begins around 57 mph IAS on this aircraft.
4.8 Crosswind Takeoff. Preferred technique is to hold aileron into the wind and use downwind rudder. In severe gusty crosswind conditions, apply the downwind brake intermittently and allow the aircraft to accelerate between applications. The takeoff run can be extended by 50% or more in the presence of a strong crosswind. For crosswind components above 10 mph, add 5 mph plus ½ the gust speed to normal rotation speed and raise the nose more abruptly to achieve a clean lift-off without side-skip.
4.9 Short Field Takeoff and/or Obstacle Clearance. Reduce gross weight as much as is feasible and ensure that the aircraft CG is nominal. Ensure that the engine oil is fully warmed up and lean as necessary for best power (max rpm) above 5000 ft PA. Apply 10 to 15° of flaps. Using all of the available runway, align the aircraft with the centerline and hold full brakes while applying full power. Release brakes and use minimum differential braking for directional control. Rotate at VR and climb at best angle (VX) until any obstacle is cleared, then slowly retract flaps and establish an appropriate climb attitude.
4.10 Rough or Soft Field Conditions. The aircraft gear is suitable for operation from turf runways, however, the use of excessively soft, rough, gravel or unprepared surfaces should be approached with caution. If a takeoff must be made from such a marginal surface, reduce the gross weight as much as possible, taxi onto the runway without stopping, apply full power, hold back stick and attempt to rotate as soon as possible. Release stick back pressure after lift off and accelerate in "ground effect" until adequate climb airspeed is achieved, then establish an appropriate climb attitude. In the presence of sloping runway conditions, it may be preferable to takeoff downhill, even though there may be a slight tailwind present.
4.11 High Density Altitude. Pay attention to runway length limitations and limit gross weight as feasible. Always lean for best power at pressure altitudes exceeding 5000 ft. Refer to charts in Section 5.0.
4.12 Climb. Best angle of climb (VX) is achieved at 90 mph IAS. Best rate of climb (VY) is achieved at 105 mph IAS. A cruise-climb of 120 mph IAS at 25 square is recommended for best cooling and increased forward visibility. Set Boost Pump-OFF when above 1000 ft AGL.
4.13 Cruise. Depending on weather and other factors, higher cruising altitudes (10,500 to 17,500 ft MSL) will allow for improved ground speeds and often less thermally induced turbulence. The maximum recommended continuous cruise power setting is 75% power (24 square) and best endurance is achieved between 55% and 65% power (21 to 22.5 square). At 75% power and below, the mixture may be leaned 150° F rich of peak EGT for best power and 100° F rich of peak EGT for best economy. Endeavor to switch tanks every 30 to 60 minutes over areas where a landing may be easily accomplished. Set Boost Pump-ON for a moment during tank changeover. Be aware of conditions which promote carburetor icing and adjust carb heat promptly as required to maintain an adequate air temperature, especially at low throttle settings in the presence of visible moisture. Adjust oil cooler door control as necessary to maintain oil temperature between 180 and 200° F for best performance and minimum moisture evaporation.
4.14 Low Speed Handling and Stall Behavior. The aircraft has good slow speed handling and the stall warning is a slight buffet, followed by a crisp break with moderate left wing drop. Stall recovery upon stick release is nearly instantaneous and the altitude loss can be held to as little as 100 to 150 ft. Control feel is light at all speeds. Rudder and ailerons are effective into the stall. Normal spin recovery techniques are effective. Caution: Fully developed recreational spins are not encouraged as downhill speed builds quickly in this aircraft.
4.15 Descent. Plan the descent well in advance of arrival, considering the cruising altitude and the elevation of the destination. Reduce power slowly to avoid shock cooling the engine and adjust the prop pitch such that a descent under power (>20 square) will not exceed limiting airframe speed (VNE). Start the descent about 6 miles (2 minutes) out for every 1000 ft of altitude loss required allowing for a nominal 500 fpm sink rate.
4.16 Operation in Congested Traffic Areas. Use landing light Wig/Wag feature in addition to strobes to enhance the visibility of this aircraft when operating in close proximity with other aircraft and particularly in congested traffic areas. Fly standard patterns and be especially vigilant when operating from non-towered airports.
4.17 Approach and Landing. Plan the arrival so that a normal pattern entry to the active runway can be made from the aircraft’s present position. Select a runway which (1) will minimize excessive tailwinds/crosswinds, (2) is of an adequate length, (3) has an adequate surface and (4) presents minimal downslope. Fly 90 Kts IAS on downwind, 80 Kts IAS on base and 70 Kts IAS on final. 65 Kts IAS may be used for final speed if there are no turbulent or gusty conditions. Flaps may be deployed below 87 Kts IAS to a maximum of 40° . Operate boost pump below 1000 ft AGL. Establish a 500 fpm sink rate on final approach. Round out a few feet above the landing surface, hold it off and touchdown on the main gear at about 55 Kts IAS. Hold aft stick as long as the elevator is effective to reduce loads on the nose gear. Use rudder and differential braking to steer during the roll out.
4.18 Crosswind Landings. Both the side-slip to landing or wings level crab techniques work well in this aircraft, although a slip is preferred to minimize side loading the gear. Maximum recommended crosswind component is 15 kts.
4.19 Ground Handling and Tie-Down. The aircraft handles easily using a common towbar or tug attached to the nose gear forward cap screws. The aircraft is equipped with a permanent tail tie down ring and two removable wing tie down rings. All are stainless steel. The wing tie-down structural supports are threaded 3/8"-16 UNC-2B and may serve as safe aircraft jacking points for performing gear maintenance.
4.20 Aerobatics. Entry speeds for various aerobatic maneuvers are as follows:
Loops 120 to 165 Kts
Immelmanns 125 to 165 Kts
Aileron and Barrel Rolls 105 to 165 Kts
Vertical Rolls 155 to 165 Kts
Split-S 85 to 95 Kts
5.0 PERFORMANCE
(Sea Level, ISA, IAS @ 1750 lbs Utility Gross Weight)
Stall (½ to Full Flaps) (VSO): 42 Kts
Stall (No Flaps) (VS1): 47 Kts
Touchdown: 55 Kts
Rotation (VR): 55 Kts
Final Approach (Full Flaps) (VREF): 60-65 Kts
Minimum Sink Rate: 750 fpm @ 80 Kts
Best Angle of Climb (VX): 65 Kts
Maximum Full Flap Extended (VFE): 87 Kts
Best Rate of Climb (VY): 2000 fpm @ 75 Kts
Best Glide (Max L/D=12.21) (VGLIDE): 80 Kts
Cruise-Climb: 120 Kts
Maneuvering (VA): 117 Kts
Best Speed vs Drag (Carson’s Speed): 120 Kts
Maximum Structural Cruise (VNO): 157 Kts
Maximum Cruise (VMAX): 175 Kts


Press Altitude ft = Field Elevation ft + 27943.34 - (933.94 x Indicated Press inHg)

6.0 WEIGHT AND BALANCE
Datum is 60" Forward of Wing Leading Edge (¼" forward of the tip of spinner). Weight is in pounds, arms in inches from Datum.
CG RANGE: 15% to 29% MAC (MAC=58")
Forward CG Limit: 68.70"
Aft CG Limit: 76.80"
Aerobatic Aft CG Limit: 75.37"
|
Aircraft Empty Weight |
|||
|
Weight |
Arm |
Moment |
|
|
Left Gear |
388 |
84.25 |
32689 |
|
Right Gear |
394 |
84.25 |
33195 |
|
Nose Gear |
286 |
28.50 |
8151 |
|
TOTAL |
1068 |
69.32 |
74035 |
|
Aircraft at Gross Weight |
|||
|
Weight |
Arm |
Moment |
|
Empty weight |
1068 |
69.32 |
74035 |
Fuel (38 gallons) |
228 |
70.00 |
15960 |
Pilot |
180 |
87.40 |
15732 |
Passenger |
174 |
87.40 |
15208 |
Baggage |
100 |
117.00 |
11700 |
Totals |
1750 |
75.79 |
132634 |
Zero Fuel |
1522 |
76.66 |
116674 |
|
Most Aft CG |
|||
|
Weight |
Arm |
Moment |
|
Empty weight |
1068 |
69.32 |
74035 |
Fuel (5 gallons) |
30 |
70.00 |
2100 |
Pilot |
180 |
87.40 |
15732 |
Passenger |
210 |
87.40 |
18354 |
Baggage |
100 |
117.00 |
11700 |
Totals |
1588 |
76.78 |
121921 |
|
Most Forward CG |
|||
|
Weight |
Arm |
Moment |
|
Empty weight |
1068 |
69.32 |
74035 |
Fuel (38 gallons) |
228 |
70.00 |
15960 |
Pilot |
180 |
87.40 |
15732 |
Passenger |
0 |
87.40 |
0 |
Baggage |
0 |
117.00 |
0 |
Totals |
1476 |
71.63 |
105727 |
|
Aerobatic |
|||
|
(1375 lbs & 75.3 aft CG) |
Weight |
Arm |
Moment |
Empty weight |
1068 |
69.32 |
74035 |
Fuel (21 gallons) |
126 |
70.00 |
8820 |
Pilot |
180 |
87.40 |
15732 |
Passenger |
0 |
87.40 |
0 |
Baggage |
0 |
117.00 |
0 |
Totals |
1374 |
71.75 |
98587 |
Gross Weight CG Limits

Aerobatic CG Limits

7.0 AIRCRAFT SYSTEMS DESCRIPTION
7.2 Engine Description. The engine is a normally aspirated Lycoming O-360-A1A on a tubular 4130 chromolly steel Dynafocal 1 mount. No inverted fuel and oil systems are provided. Ignition is via two single magnetos, with the left magneto impulse coupled. Updraft carburetor, filtered airbox, prop governor, spin-on oil filter, oil cooler, low pressure mechanical fuel pump, vacuum pump, alternator and lightweight starter are provided. Throttle, Mixture and Carb Heat controls are of conventional design. A friction lock maintains the desired throttle position in flight. The exhaust system is a stainless steel crossover type. A separate carb heat muff on the front crossover pipe provides the necessary air temperature rise. A ratchet control located on the left of the instrument panel, adjusts the position of the oil cooler outlet door.
7.3 Propeller Description. The Sensenich fixed pitch prop, with a Sensenich aluminum spinner, has a 2700 RPM limit.
7.5 Flight Controls Description. Dual joysticks control roll and pitch. Controls are light and responsive and there is marked absence of adverse yaw. Aileron and Elevator actuation is via aluminum push/pull tubes. Dual hanging pedals control yaw. The rudder is cable operated and has a fixed trim wedge on the left side. The single axis Autopilot/Turn Coordinator (TC) is capable of wing leveling (WL) mode or GPS course tracking (TK) mode. Electric Flaps are equipped with a freewheeling (retracted and extended) linear actuator and a panel mounted momentary switch.
7.6 Trim System Description. The Electric Elevator trim servo is controlled with a left stick mounted momentary switch (Coolie hat type). An adjustable servo rate governor is mounted behind the instrument panel above the servo position indicator and is adjusted to provide a servo transport speed which suits average conditions. A panel mounted trim position indicator is provided, along with an additional control switch on the instrument sub-panel for the co-pilot’s use. Aileron trim is controlled by a lever between the seats. This adjusts spring tension on the control sticks to bias the ailerons for trim.
7.7 Heating and Ventilation System Description. A single cabin heat vent in the right foot well area is controlled by a ratchet cable control located on the right side of the instrument panel. Adjustable ambient air diffusers are connected to two side mounted NACA ducts. Danger: The exhaust pipe surface is used as the heat source for cabin air. CO may enter thru the cabin heat system if cracks develop in the exhaust pipes within or near the heat muffs. The panel mounted CO detector must be replaced and the exhaust system inspected at regular intervals.
7.8 Oxygen System Description. N/a.
7.9 Fuel System Description. Fuel is carried in two 19 gallon individually selectable wing tanks. Unvented caps are used and the tanks are vented to two ram air pressurized ports located on the fuselage underside just aft of the firewall. The position of the fuel selector arrow point (not the handle) determines which tank is supplying fuel. LEFT, RIGHT and OFF positions with detents are provided. Fuel lines in the engine compartment are 3/8" Aeroquip AQP with firesleeve, Teflon with stainless steel jacketing or solid stainless. Fuel lines from the tanks to the firewall are 3/8" 5052-0 aluminum. A dual fuel quantity gauge is provided with float operated senders. This gauge is calibrated in two gallon increments, but is unable to register fuel above 15 gallons in each tank. The engine monitoring system includes a fuel flow & totaliser option. Caution: Fuel gauges are for reference only and are not to be considered linear or accurate. A Facet electric fuel boost pump is located in the cabin on the left side wall, plumbed between the fuel selector & the gascolator. This pump should be switched on for take-off, landing, and also for extended climbs if the fuel pressure drops below 1 PSI. Fuel taken from the gascolator is fed through a switch operated solenoid valve to prime the cylinders 1, 2 & 4 for cold starts. Standard atomizing primer fittings are used.
7.10 Brake System Description. Dual differential hydraulic brakes with shuttle valves are provided. Differential braking influences castoring nosewheel for taxi turning.
7.11 Instrumentation Description. Day/Night VFR & IFR instrumentation is provided. Outside Air Temperature (OAT) and Carburetor Air Temperature (CAT) gauge is available on the EIS 4000 Engine Monitor. A resettable accelerometer is also provided for monitoring airframe loading during all phases of flight.

Instrument Panel
7.12 Radio Systems Description. An Avionics Master Switch provides power to the avionics bus GPS, Nav/Comm, Mode C Transponder, & voice activated Intercom systems are provided. Push-to-talk switches are provided on the joystick handles. Be aware that certain seldom used aircraft band frequencies can cause GPS reception problems. They are 121.125 thru 121.250 MHz, 121.750 MHz and 131.200 thru 131.350 MHz. The GPS signal may be lost and the unit may require rebooting after transmitting on one of the offending frequencies
7.13 Gyro Suction System Description. Power for attitude and directional gyros is provided by an engine driven suction pump. The bi-directional pump has a frangible coupling that is designed to separate if the rotor vanes break during operation. A suction regulator with garter filter as well as a pleated suction intake filter and suction gauge are provided. The attitude gyro is not cageable.
7.14 Electrical System Description. The electrical system is of conventional design and uses a switch operated battery master contactor to enable all electrical system functions. Standard two magneto ignition is provided. An alternate master bypass switch is available to power the avionics bus in the case of master contactor failure. The output of the 35 Amp alternator is controlled by an adjustable voltage regulator having crowbar overvoltage protection. The alternator B-lead is routed thru a 70A Fuse, while the alternator field is fed from a breaker on the instrument sub-panel. Caution: If power is lost to any or all systems, the affected gauges or indicators are not to be considered accurate.
7.15 Lighting System Description. Lighting is provided in the form of Strobes, Landing/Taxi, Position, Map and Instrument lamps. Landing/Taxi Lights are equipped with Wig/Wag flashing capability to enhance visibility of the aircraft, especially when in the airport traffic area. Instrument lamps are infinitely adjustable for brightness. Canopy deck mounted full swiveling map/instrument floods are provided as a backup for panel post lights.
8.0 HANDLING, SERVICING AND MAINTENANCE
8.1 CONSUMABLES
Fuel: 38 gal of Aviation 100LL (Blue)
Fuel Additive: TCP may be added for lead scavenging purposes
Air Filter Element (clean and lube as needed): K&N E-3450
Spark Plug (8): Champion REM38E or REM40E @ .018" gap
Exhaust Gasket (4): Blo-Proof 77611
Main Tire (2): McCreary 5.00-5, 6-ply @ 30 psi
Main Wheel Bearings (4): Cleveland #214-00400
Nose Tire: Lamb 11.400-5, 6-ply @ 30 psi
Brake Lining (4) and Rivet (12): Cleveland 66-106
Battery (life 2-3 yrs): Concorde RG-25 (12V 21Ah)
ELT Battery (8) (life 3-4 yrs): Duracell MN1300
ELT Remote Panel Battery (life 4-6 yrs): Duracell PX28L
Pleated Vacuum Filter (change as needed): Rapco RAD9-18-1
Vacuum Regulator Garter Filter (as needed): Rapco RAB3-5-1
Alternator Belt (change as needed): Gates 7355
Wing Position Lamp (2): AeroFlash
Wing Strobe Tube: AeroFlash
8.2 LUBRICATION
Oil (change every 50 hrs): 5 to 7 qt 20W-50 AD
Oil Filter Element (change every 50 hrs max): Champion CH48110
Hydraulic Fluid: per MIL-H-5606
Nose Gear Swivel Grease: High Temp Bearing Grease
Wheel Bearing Grease: High Temp Bearing Grease
Accessory Spline Grease: High Temp Bearing Grease
Rudder Pedal Pivot Grease: Lubriplate
Flap Tube Pivot Grease: Lubriplate
Maintenance Schedule |
|
50 hr |
Drain engine oil while hot. Send sample for analysis |
or 4 mths |
Replace oil filter. Cut open & inspect. |
Inspect & clean oil screen |
|
Check & record brake fluid level |
|
Empty & clean oil separator reservoir |
|
Check integrity of: |
|
Fuel & oil hoses |
|
Primer system |
|
Ignition system |
|
Magneto P-leads & mounting bolts |
|
Exhaust system & attachment h/w |
|
Baffling/plenum |
|
Firewall forward wiring |
|
Engine mount bolts |
|
Cooling blast tubes |
|
Firewall seals |
|
Cowling, check hinge condition |
|
Inspect & lubricate: |
|
Throttle & mixture linkages, check & lubricate |
|
Carb heat door & control |
|
Oil cooler door & control |
|
Check alternator belt condition & tension |
|
Check tires for wear, rotate/replace as necessary |
|
On test flight, log engine data |
100 hr |
Remove plenum cover |
or 12 mths |
Clean, inspect, regap, rotate spark plugs Rotate top to bottom, swapping 1&4, 2&3 for mag polarity |
Inspect & clean gascolator screen |
|
Drain carb, inspect & clean carb fuel inlet screen |
|
Compression check on all cylinders |
|
Check Magneto to Engine timing |
|
Re-install spark plugs with new washers |
|
400 hr |
Replace spark plugs |
500 hr |
Magneto disassembly, clean & adjustment or exchange |
Check magneto points for clearance at .018 +- .006 |
|
Inspect breaker felts for proper cam lubrication |
Annual Condition Inspection
Note: a 100 hr inspection in the last 12 months is considered to be a progressive part of the Condition Inspection
Annual |
Remove, clean & inspect |
Three external inspection covers |
|
Empennage & wing root fairings |
|
Aft baggage bulkhead |
|
Seats & forward seat floor |
|
Baggage sidewalls |
|
One side of electric flap housing |
|
Spinner, noting alignment marks |
|
Wheel pants |
|
Empennage |
|
Check condition & security of HS & VS attachment |
|
Inspect & lubricate with Lubriplate |
|
Elevator rod-end bearings |
|
Elevator center bearing |
|
Elevator control push-rod end |
|
Rudder rod-end bearings |
|
Rudder cable attach points |
|
Trim tab hinge & servo attachment |
|
Check condition of surfaces & fairings |
|
Check mounting & wiring for ELT & nav antenna |
|
Wings |
|
Check condition & security of fwd & aft spar attachment |
|
Check for fuel leakage in wing root area |
|
Check security of fuel connections & sender wiring |
|
Inspect & lubricate with Lubriplate |
|
Aileron bearings |
|
Aileron control rod-end bearings |
|
Aileron bell-crank bearing & rod-ends |
|
Auto-pilot control rod-ends |
|
Flap hinge & control rod |
|
Check pitot mounting, wiring & tubing |
|
Check auto-pilot servo mounting |
|
Check security of internal wing wiring |
Landing Gear |
|
Remove main wheels, clean & repack bearings |
|
Check brake pad wear (3/16" new, 1/10" replace) |
|
Check brake calipers & lines for leakage |
|
Remove nose wheel, clean & repack bearings |
|
Grease the nose gear swivel joint |
|
Check nose gear break-out torque 22 ft lbs |
|
Propeller |
|
Check security of mounting bolts & safety wire |
|
Check condition of prop & spinner |
|
Fuselage external |
|
Clean belly |
|
Check mounting of transponder & com antenna |
|
Check fuel vents clear |
|
Check static ports are open |
|
Check steps mounting & condition |
|
Check windshield mounting & condition |
|
Sliding Canopy |
|
Check general condition |
|
Check & lubricate track wheels (Lubriplate) |
|
Check rear mounting blocks & pins |
|
Check & lubricate latch mechanism (Lubriplate) |
Fuselage internal |
|
Inspect & lubricate with Lubriplate |
|
Elevator push rod bell-crank bearing & rod-ends |
|
Elevator pushrod forward rod-end |
|
Control stick bearings |
|
Aileron control rod-end bearings |
|
Aileron trim assembly |
|
Flap control rod-ends |
|
Flap motor assembly bearings |
|
Flap control weldment UMHW bearings |
|
Rudder pedal weldment UMHW bearings |
|
Rudder cable attach points |
|
Brake pedal bolts |
|
Check seat belt condition & mounting points |
|
Check braking system plumbing condition |
|
Check main spar bolt security |
|
Check landing gear mounting bolts |
|
Check fuel system plumbing condition |
|
Check condition of control stick wiring |
|
Check ELT mounting & wiring |
|
Check ELT operation & battery expiry dates |
|
Check fire extinguisher mounting & condition |
|
Check battery mounting, condition & wiring |
|
General |
|
A.D.s complied with |
|
Van's service bulletins complied with |
|
Registration, Airworthiness Certificate, Operating Limitations |
|
Logbooks up to date |
|
2 Yrs |
Pitot/static & transponder certification |
Log entry:
"I certify that this aircraft has been inspected on (date) in accordance
with the scope and detail of Appendix D of FAR Part 43 and found to be
in a condition for safe operation."
8.4 SERVICE SCHEDULE
C=CLEAN R=REPLACE S=SERVICE
L=LUBE I=INSPECT
[ OPERATING HOURS ]
[TASK] 100 200 300 400 500 600 700 800 900 1000 1100
ENGINE OIL/FILTER R R R R R R R R R R R
SPARK PLUGS C C C R C C C R C C C
AIR FILTER C C R C C R C C R C C
SCREENS C C C C C C C C C C C
OIL SEPARATOR C C C C C C C C C C C
BATTERY R R R
VALVE WOBBLE SB I I I
STRAINERS I I
OIL COOLER
BEFORE STARTING
All Switches Off
Master On, Fuel Pump On
Check Gascolator for Water
Fuel Pump Off, Master Off
Check Wing Drains for Water
Check Control Pivot Bolts
Rudder Cable Bolts
Check Oil Level > 6 qts
Cell Phones Off
Fasten Seat Belts
Select Full Tank
Check Alternator Breaker
Mixture Fully Rich
Master On
Fuel Pump On, Prime 4 secs
Fuel Pump Off
Set Throttle ¼" Open
Clear Area
Mag Switch to Start
AFTER STARTING
Avionics Switch On
Set 1000 RPM
Check for No Engine Alarms:
Oil Pressure 60-70 PSI
Voltage 14 volts
Fuel Pressure 4-6 PSI
Vacuum 4-6 inches
Strobes & Nav Lights if Needed
Headsets On
Radios On – Set Frequencies
Transponder to Standby 1200
Skymap IIIC On
Flaps Up
ENGINE RUN-UP
Seat Belts Fastened
Run-up to 1700 RPM
Check Mags <100 RPM Drop
Check Carb Heat
Check Voltage & Suction
TAKE-OFF
Canopy Closed & Locked
Check Flaps Up
Flaps 10 deg for Short Field
Set Altimeter, DG & AH
AutoPilot Off
Set Elevator & Aileron Trim
Controls Free & Correct
Fuel Pump On
On Runway:
Strobes, Heading Indicator
Transponder, Time
Full Throttle ~ 2200 RPM
Lift Nose Wheel at 55 Kts
Climb Out at 110 Kts
Fuel Pump Off when Level
|
Speed |
KIAS |
|
|
Vne |
Never Exceed |
182 |
|
Vno |
Max Cruise |
157 |
Va |
Maneuvering |
117 |
Vfe |
Flaps 40 deg |
87 |
Best Glide : 800 fpm |
80 |
|
Vy |
Max Climb Rate |
75 |
Vx |
Max Climb Angle |
65 |
Vs |
Stall - Clean |
47 |
Vso |
Stall - Landing |
42 |
BEFORE LANDING
Landing Light On
Fuel Selector to Fullest Tank
Fuel Pump On
Mixture Fully Rich
AutoPilot Off
Carb Heat On
Throttle to 1200 RPM
Flaps Down 20 deg at 85 Kts
Approach at 70-75 Kts
Flaps as Necessary
60-65 Kts over Threshold
Hold the Nose Off
AFTER LANDING
Fuel Pump Off
Carb Heat Off
Flaps Up for Taxi
Landing Light Off
Transponder to Standby
Slide Canopy Open ![]()
SHUTDOWN
Flaps Down for Exit
Avionics Off
Throttle to Idle
Mixture to Idle Cut-off
Mags Off, All Switches Off
Master Off
|
Normal |
Limit |
|
|
RPM |
500 - 2700 |
2700 |
|
OilT |
165 - 220° F |
245 |
OilP |
50 - 90 psi |
40-99 |
CHT |
350 - 435° F |
500 |
ENGINE FIRE ON GROUND
Continue Cranking
If Engine Starts:
1700 RPM for Two Minutes
Shutdown & Inspect
Engine Fails to Start:
Throttle Fully Open
Mixture to Idle Cut-off
Continue Cranking
Use Fire Extinguisher
ENGINE FIRE IN FLIGHT
Mixture to Idle Cut-off
Fuel Selector Off, Master Off
Cabin Heat & Air Off
ENGINE FAILS IN FLIGHT
Airspeed 80 Kts (~800 fpm)
Fuel Pump On, Switch Tanks
Carb Heat On
Mixture Fully Rich
Mags – Both, Left, Right
Transponder 7700
Turn Downwind – 80 Kts
Look for Landing Site
FORCED LANDING
Airspeed 80 Kts
Fuel Off, Mags Off, Master Off
AEROBATICS
1375 lbs Max Weight, 75.3 aft CG
-3G to +6G limits
Aileron Roll: 145 Kts, 30° up
Loop: 145 Kts, 3G
Chandelle:
Description |
Manufacturer |
Model |
Serial # |
Supplier |
Airframe |
||||
Aircraft Kit |
Van's |
RV-6A QB |
3091 |
Van's |
Brake Master Cyls |
Matco |
Van's |
||
Brake Calipers |
Cleveland |
30-9 |
Van's |
|
Main Tires |
Aerotrainer |
5.00-5 |
(35 psi) |
Van's |
Nose Wheel Tire |
Lamb |
11 x 4.00-5 |
(35 psi) |
Van's |
Firewall Forward |
||||
Engine |
Lycoming |
O-360-A1A |
L-36691-36A |
Van's |
Propeller |
Sensenich |
72FM8S9-1(83) |
Van's |
|
Engine Mounts |
Barry Controls |
94011-20 |
Van's |
|
Electric Fuel Pump |
Facet |
40108 |
Van's |
|
Gascolator |
Van's |
|||
Carburetor |
Precision Airmotive |
MA4-5 |
Van's |
|
Magneto (left) |
Slick |
4373 |
9020027 |
Van's |
Magneto (right) |
Slick |
Van's |
||
Spark Plugs |
Champion |
REM40E |
A/C Spruce |
|
Starter Motor |
SkyTech |
149-12LS |
F2L-689917 |
Van's |
Alternator |
Van's |
|||
Alternator belt |
Gates |
7355 |
Parts Center |
|
Regulator |
Van's |
|||
OV Crowbar |
Aero Electric |
Aero Electric |
||
Exhaust System |
High Country |
S/S Cross-over |
Van's |
|
Oil Cooler |
Positech |
4211 MN |
99-0124 |
Van's |
Vacuum Pump |
Rapco |
A/C Spruce |
||
Vacuum Regulator |
Rapco |
RA2H3-12 |
153-04 |
A/C Spruce |
Vacuum Filter |
Rapco |
RA1J7-1 |
A/C Spruce |
|
Oil Filter |
Champion |
CH48110 |
Van's |
|
Air Filter |
K&N Engineering |
Re-usable |
Van's |
|
Oil Separator |
Wicks |
Electrical Systems |
||||
Elevator Trim |
MAC |
Van's |
||
Trim Governor |
Matronics |
Mk III |
GM300187 |
Van's |
Heated Pitot |
AN5812-12 |
Gretz |
||
Strobes/nav lights |
Aeroflash |
156-0049 |
Cleaveland |
|
Landing/taxi lights |
Duckworks |
Van's |
||
Primer Solenoid |
Parker |
B2DX62 |
A/C Spruce |
|
Master Solenoid |
24115 |
Van's |
||
Starter Solenoid |
24022 |
Van's |
||
Fuse Blocks |
Bussman |
20 fuse model (2) |
Aero Electric |
|
Ignition Switch |
ACS |
A-510-2 |
Van's |
|
Misc switches |
Aero Electric |
|||
Battery |
Concorde |
RG-25 |
CBC 350888 |
Van's |
Light Dimmer |
Aero Electric |
DIM15-14 |
Aero Electric |
|
Defrost fans |
Radio Shack |
273-243B 0.16A |
3" DC brushless |
Radio Shack |
Flight Instruments |
||||
Airspeed Indicator |
Falcon |
ASIT21K |
ASI99110008 |
Van's |
Altimeter |
United |
IF 5934PD-3 A130 |
408108 |
Van's |
VSI |
United |
IF 7030 |
288740 |
Van's |
Attitude Indicator |
Sigma-Tek |
5000B-42 |
T70056M |
A/C Spruce |
Directional Gyro |
Sigma-Tek |
4000B-30 |
T55880K |
A/C Spruce |
Turn Coordinator & A/P |
Navaid Devices |
AP-1 |
1784 |
Navaid |
Vacuum Gauge |
Rapco |
5001 |
10139 |
A/C Spruce |
Compass |
SIRS |
Navigator NV-2F |
A/C Spruce |
|
Engine Instruments |
||||
Engine Monitor |
Grand Rapids |
EIS-4000 |
1012 |
Grand Rapids |
Fuel Flow Sensor |
Flowscan |
201 |
Grand Rapids |
|
Fuel Gauge |
Electronics Int.l |
FL-2R |
38886 |
Van's |
Fuel Level Sensors |
Stewart Warner |
385B-F & 385C-F |
Van's |
|
|
|
||||
Misc Instruments |
||||
Clock |
Astro-Tech |
LC-2 |
54786 |
A/C Spruce |
G Meter |
Century |
A/C Spruce |
||
Avionics |
||||||||
Audio Panel |
RST Engineering |
RST-565 kit |
RST |
|||||
GPS moving map |
Skyforce |
Skymap IIIC |
TR1295 |
Chief |
||||
Nav/com |
UPS |
SL30 |
Van's |
|||||
Transponder |
UPS |
SL70 |
Van's |
|||||
Altitude encoder |
Ameri-King |
Van's |
||||||
ELT |
ACK |
E-01 |
34274 |
Van's |
||||
8x Duracell MN1300 'D' cells (Mar 2004) [Change 2 yrs] |
||||||||
VHF Com Antenna |
Comant |
CI-122 |
A/C Spruce |
|||||
VOR/Loc/GS Antenna |
Comant |
CI-158C |
A/C Spruce |
|||||
Interior |
||||||||
Upholstery |
DJ Lauritsen |
Cleaveland |
||||||
Seat Belts |
Pacific Aero |
PAH-212-02 |
Pacific Aero |
|||||
Panel Labels |
Avery |
Clear labels 8667 |
1/2" x 1 3/4" |
Office Max |
||||
Fire Extinguisher |
H&R |
Halon 2.5lbs |
A/C Spruce |
|||||
Firewall insulation |
Orndorff |
|||||||
Floor insulation |
Divinycell |
H45 |
3/4" fire resist |
A/C Spruce |
||||
Carpet |
Dark Gray |
Orndorff |
||||||
Paint |
||||||||
Wash primer |
Sherwin-Williams |
P60G2/R7K44 |
Self etch |
S-W |
||||
Primer, spray-can |
Sherwin-Williams |
GBP 988 |
Self etch |
S-W |
||||
Steel topcoat |
Sherwin-Williams |
G2-W103 white |
Acrylic enamel |
S-W |
||||
Interior enamel |
Valspar |
21934 gray |
Enamel |
Fleet Farm |
||||
Engine mount |
Dupli-Color |
DH 1604 white |
High temp 1200'F |
|||||
Panel lacquer |
Valspar |
Semi-Gloss 8051 |
Lacquer |
Fleet Farm |
||||
Exterior paint |
Imron |
White 7372 |
Central Av |
|||||
Exterior paint |
Imron |
Turquoise 94121 |
Central Av |
|||||
Exterior paint |
Imron |
Blue K9740 |
Central Av |
|||||
Miscellaneous |
||||||||
Pitot & static tubing |
Tygon |
3/8" OD 1/4" ID |
A/C Spruce |
|||||
Pitot to tygon tube fittings |
AN818-4D |
1/4" Al tube |
AN818-4D |
AN807-4D |
||||
Engine hoses |
Aeroquip |
AE-466 |
Herber |
|||||
Gear leg fairing, nose |
Tracy Saylor |
Tracy Saylor |
||||||
Gear leg fairings, main |
Team Rocket |
Team Rocket |
||||||
Wheel Pants |
Van's |
Pressure recovery |
Van's |
|||||
|
Engine Hoses & Fittings |
|||||
Hose type |
Length |
Hose ends |
Fittings |
Fittings |
|
Engine to oil cooler |
AE466-8 |
8 3/8" |
straight, strt |
AN823-8 (45°) |
AN823-8 (45°) |
Oil cooler to engine |
AE466-8 |
18 3/8" |
straight, strt |
AN823-8 (45°) |
AN823-8 (45°) |
Engine to oil pressure sender |
AE601-4 |
16" |
straight, strt |
AN816-4 restrict |
AN822-4 (90°) |
Firewall fuel to gascolator |
3/8" Al (firesleeved) |
2x 816-6D |
AN833-6D (90°) |
AN822-6D |
|
Gascolator to fuel flow sensor |
3/8" Al (firesleeved) |
2x 816-6D |
AN823-6D (45°) |
AN816-6D |
|
Flow sensor to mech fuel pump |
AE466-6 |
8 1/2" |
straight, strt |
AN816-6D |
KB-090 (90°) |
Fuel pump to carb |
AE466-6 |
13 1/2" |
45 deg, strt |
KB-090-T (90°) |
AN822-6D (90°) |
Fuel pump T to pressure sender |
AE601-4 |
22" |
straight, strt |
AN822-4 (90° rst) |
AN822-4 (90°) |
Fuel pump vent |
1/4" fuel hose |
AN842-4 (90°) |
|||
Gascolator to primer valve |
1/4" Al (firesleeved) |
2x AN818-4 |
AN816-4D |
AN822-4D (90°) |
|
Primer valve to cylinders |
1/8" Cu |
7x AN818-2 |
AN816-2D |
2x AN804-2 (T) |
|
3x AN4022-1 |
3x AN800-2 |
3x AN805-2 |
|||
Breather to separator |
3/4" heater hose |
||||
Oil separator vent |
3/4" heater hose |
||||
Oil separator drain to dipstick |
3/8" fuel hose |
0711-158 |
|||
MAP to firewall manifold |
AE601-4 |
16" |
straight, strt |
AN816-4 restrict |
AN822-4 (90°) |
Firewall to MAP module |
3/16" OD Nylaflo |
268P-03X02 |
push-on |
||
Tach drive cap |
Avery Tools |
High Current Wiring |
Length |
awg |
End 1 |
End 2 |
Battery -ve to Ground block |
28 |
2 |
0.3125 |
0.3125 |
Battery +ve to master (in) |
11 |
2 |
0.3125 |
0.3125 |
Master (out) to Starter relay |
12 |
2 |
0.3125 |
0.3125 |
Starter relay to starter motor |
36 |
2 |
0.3125 |
0.3125 |
Engine ground to ground block |
31 |
2 |
0.25 |
0.3125 |
Alternator to 80A fuse |
11 |
4 |
0.25 |
0.25 |
80A fuse to starter relay |
16 |
4 |
0.25 |
0.3125 |
Master (out) to main fuse bus |
~48 |
4 |
0.3125 |
0.1875 |
Master (out) to maxi-fuse (30A) |
~6 |
8 |
0.3125 |
0.1875 |
Maxi-fuse to Avionics switch |
~48 |
8 |
0.1875 |
spade x2 |
Avionics switch to diode |
~36 |
8 |
spade x2 |
spade |
Diode to Avionics fuse bus |
~6 |
8 |
spade |
0.1875 |
Master (in) to maxi-fuse (30A) |
~6 |
8 |
0.3125 |
0.1875 |
Maxi-fuse to alternate Avionics switch |
~48 |
8 |
0.1875 |
spade x2 |
Alternate Avionics switch to diode |
~36 |
8 |
spade x2 |
spade |
Diode to Avionics fuse bus |
As above |
11.1 STANDARD TORQUE VALUES
Nuts & Bolts (AC 43.13-1B) |
||||
Fine Thread |
MS20365 & AN310 nuts |
MS20364 & AN320 |
||
8-36 |
12-15 |
7-9 |
||
10-32 |
20-25 |
12-15 |
||
1/4-28 |
50-70 |
30-40 |
||
5/16-24 |
100-140 |
60-85 |
||
3/8-24 |
160-190 |
95-110 |
||
7/16-20 |
450-500 |
270-300 |
||
Coarse Thread |
||||
8-32 |
12-15 |
7-9 |
||
10-24 |
20-25 |
12-15 |
||
1/4-20 |
40-50 |
25-30 |
||
5/16-18 |
80-90 |
48-55 |
||
3/8-16 |
160-185 |
95-100 |
||
7/16-14 |
235-255 |
140-155 |
||
AN818 flared fitting (AC 43.13-1B) |
||||
Fitting dash number size |
Tubing OD |
Al tubing |
Steel tubing |
|
-2 |
1/8 |
20-30 |
75-85 |
|
-3 |
3/16 |
25-35 |
95-105 |
|
-4 |
1/4 |
50-65 |
135-150 |
|
-5 |
5/16 |
70-90 |
170-200 |
|
-6 |
3/8 |
110-130 |
270-300 |
|
-8 |
1/2 |
230-260 |
450-500 |
|
Hoses (Sacramento Sky Ranch) |
||||
Fitting dash number size |
Tubing OD |
Thread |
||
-3 |
3/16 |
3/8-24 |
25-35 |
|
-4 |
1/4 |
7/16-20 |
50-65 |
|
-5 |
5/16 |
1/2-20 |
70-90 |
|
-6 |
3/8 |
9/16-18 |
110-130 |
|
-8 |
1/2 |
3/4-16 |
230-260 |
|
Pipe thread engine plugs (Lycoming SSP1776) |
||||
NPT |
Steel |
Al? |
||
1/8-27 |
40 |
|||
1/4-18 |
85 |
|||
3/8-18 |
110 |
|||
1/2-14 |
160 |
|||
11.2 SPECIAL TORQUE VALUES
Spark plugs |
420 |
Lycoming SSP1776 |
Oil Filter |
240 |
Lycoming SSP1777 |
Carb drain plug |
144 |
Lycoming SSP1778 |
Exhaust attach nuts |
160-180 |
Bingelis - Engines |
Exhaust attach (blow-proof gasket) |
100-140 |
Vetterman |
Hose clamps (worm) |
20 |
Bingelis - Engines |
Carb mounting bolts |
||
Starter motor mounting bolts |
100 |
Sky-Tec |
Starter motor power cable |
50-60 |
Sky-Tec |
Alternator mounting bolts |
||
Nose wheel axle bolt |
84 |
Scott McDaniels |
Main wheel nuts |
Torque 600 in/lbs, back off & retorque 120-180 |
|
Lord engine mount (7/16"?) |
450-500 |
Paul Snyder, Lord |
Prop bolts (1/2") |
720-780 |
Sensenich |
Rocker Covers |
20-25 |
|
Fuel Inlet Screen |
35-40 |
|
C
12.0 Aircraft Systems & Wiring Diagrams
























End of Operating Manual.